Chapter 3745-73 Total Reduced Sulfur

3745-73-01 Definitions.

(A) The definitions in this rule shall apply to this chapter.

(B) “Black liquor” means the spent cooking liquor, composed of a mixture of dissolved lignins and inorganic compounds, which remains after the digestion of wood chips in the Kraft pulping process.

(C) “Black liquor solids” means the dry solids which enter the recovery furnace in the black liquor.

(D) “Condensate stripper system” means a system in which total reduced sulfur gasses, partially dissolved in the digester and multiple effect evaporator off-gas condensate, are stripped by means of a countercurrent flow of air or steam in multi-stage columns.

(E) “Digester system” means any continuous or batch process in which white liquor is used to cook the wood pulp, and includes any associated flash tanks, blow tanks, chip steamers and condensors.

(F) “Kraft pulp mill” means a wood pulping mill which uses an alkaline sulfide solution containing sodium hydroxide and sodium sulfide (white liquor) in the wood digesting process.

(G) “Lime kiln” means a unit used to calcine calcium carbonate, commonly known as “lime mud,” into calcium oxide, commonly known as “quicklime.”

(H) “Multiple-effect evaporator system” means the multiple-effect evaporator including any associated condensors and hotwells used to concentrate the black liquor.

(I) “Recovery furnace” means a straight Kraft recovery furnace including any direct contact evaporators, designed to recover chemicals necessary for the pulp cooking process through the combustion of black liquor containing less than seven per cent liquor such as neutral sulfite semichemical from a soda-based semichemical pulping process on a quarterly basis.

(J) “Smelt dissolving tank” means a vessel used for dissolving smelt from a recovery furnace.

(K) “Soda-based semichemical pulping operation” means any operation in which pulp is produced from wood by cooking or digesting wood chips in a soda-based semichemical such as neutral sulfite semichemical.

(L) “Total reduced sulfur” means the sum of the sulfur compounds hydrogen sulfide, methyl mercaptain, dimethyl sulfide and dimethyl disulfide, that are released during the Kraft pulping operation and measured by methods specified in rule 3745-73-04 of the Administrative Code.

(M) Incorporation by reference. This chapter includes references to certain matter or materials. The text of the incorporated materials is not included in the regulations contained in this chapter. The materials are hereby made a part of the regulations in this chapter. For materials subject to change, only the specific version specified in the regulations is incorporated. Material is incorporated as it exists on the effective date of this rule. Except for subsequent annual publication of existing (unmodified) Code of Federal Regulation compilations, any amendment or revision to a referenced document is not incorporated unless and until this rule has been amended to specify the new dates.

(1) Availability. The materials incorporated by reference are available as follows:

(a) Code of Federal Regulations (CFR). Information and copies may be obtained by writing to: “Superintendent of Documents, Attn: New Orders, P. O. Box 371954, Pittsburgh, PA 15250-7954.” The full text of the CFR is also available in electronic format at www.access.gpo.gov/. The CFR compilations are also available for inspection and copying at most public libraries and “The State Library of Ohio.”

(2) Incorporated materials:

(a) 40 CFR Part 60, Appendix A; “Test Methods 1 thru 29;” as published in the July 1, 2005 Code of Federal Regulations.

Effective: 03/30/2006

R.C. 119.032 review dates: 01/04/2006 and 03/30/2011

Promulgated Under: 119.03

Statutory Authority: 3704.03(E)

Rule Amplifies: 3704.03(A) and 3704.03(E)

Prior Effective Dates: 11/1/84, 1/3/91

3745-73-02 Certification and compliance time schedules.

(A) All compliance times and other deadlines set forth in paragraph (C) of this rule shall be measured from the effective date of this rule.

(B) Not more than three months after the effective date of these rules, any owner or operator of any air contaminant source subject to rule 3745-73-03 of the Administrative Code shall either:

(1) Certify in writing to the director that the source is in compliance with all requirements of rule 3745-73-03 of the Administrative Code. The certification shall include: description of the equipment, the Ohio environmental protection agency permit application number (if assigned), all necessary data and calculations necessary to confirm the compliance status, and an application for a permit to operate the source in accordance with rule 3745-35-02 of the Administrative Code if the sources does not possess an effective permit; or

(2) Submit an application for a permit to operate or an application for modification of a permit to operate in accordance with rule 3745-35-02 of the Administrative Code. The application shall include a compliance program and time schedule which will bring the source into compliance with all the requirements of rules 3745-73-02 and 3745-73-03 of the Administrative Code as expeditiously as practicable but in no event later than the dates specified in paragraph (C) of this rule, and shall identify all reasonable interim control measures.

(C) Any owner or operator of an air contaminant source in violation of the limitations specified in rule 3745-73-03 of the Administrative Code shall comply with its requiremens as expeditiously as practicable, but in no event later than the dates specified below:

(1) Owners or operators of any recovery furnace in violation of paragraph (A)(1) of the rule 3745-73-03 of the Administrative Code shall comply with the following time schedule:

(a) Submit a final control plan within twelve months;

(b) Award all contracts for emission control systems or for process modifications, or issue orders for the purchase of component parts to accomplish emission control or process modification within eighteen months;

(c) Initiate on-site construction or installation of emission control equipment or process modifications within twenty months;

(d) Complete on-site construction or installation of emission control equipment or process modifications within thirty-six months;

(e) Achieve final compliance within forty months.

(2) Owners or operators of any digester system in violation of paragraph (A)(2) of rule 3745-73-03 of the Administrative Code shall comply with the following time schedule:

(a) Submit a final control plan within six months;

(b) Award all contracts for emission control systems or for process modifications, or issue orders for the purchase of component parts to accomplish emission control or process modification within seven months;

(c) Initiate on-site construction or installation of emission control equipment or process modification within eight months;

(d) Complete on-site construction or installation of emission control equipment or process modifications within eighteen months;

(e) Achieve final compliance within twenty months.

(3) Owners or operators of any multiple-effect evaporator system in violation of paragraph (A)(3) of rule 3745-73-03 of the Administrative Code shall comply with the following time schedule:

(a) Submit a final control plan within six months;

(b) Award all contracts for emission control systems or for process modifications, or issue orders for the purchase of component parts to accomplish emission control or process modification within seven months;

(c) Initiate on-site construction or installation of emission control equipment or process modification within eight months;

(d) Complete on-site construction or installation of emission control equipment or process modifications within eighteen months;

(e) Achieve final compliance within twenty months.

(4) Owners or operators of any lime kiln in violation of paragraph (A)(4) of rule 3745-73-03 of the Administrative Code shall comply with the following time schedule:

(a) Submit a final control plan within six months;

(b) Award all contracts for emission control systems or for process modifications, or issue orders for the purchase of component parts to accomplish emission control or process modification within seven months;

(c) Initiate on-site construction or installation of emission control equipment or process modification within eight months;

(d) Complete on-site construction or installation of emission control equipment or process modifications within twenty months;

(e) Achieve final compliance within twenty-four months.

(5) Owners or operators of any condensate stripper system in violation of paragraph (A)(5) of rule 3745-73-03 of the Administrative Code shall comply with the following time schedule:

(a) Submit a final control plan within six months;

(b) Award all contracts for emission control systems or for process modifications, or issue orders for the purchase of component parts to accomplish emission control or process modification within seven months;

(c) Initiate on-site construction or installation of emission control equipment or process modification within eight months;

(d) Complete on-site construction or installation of emission control equipment or process modifications within eighteen months;

(e) Achieve final compliance within twenty months.

(6) Owners or operators of any smelt dissolving tank in violation of paragraph (A)(6) of rule 3745-73-03 of the Administrative Code shall comply with the following time schedule:

(a) Submit a final control plan within six months;

(b) Award all contracts for emission control systems or for process modifications, or issue orders for the purchase of component parts to accomplish emission control or process modification within seven months;

(c) Initiate on-site construction or installation of emission control equipment or process modification within eight months;

(d) Complete on-site construction or installation of emission control equipment or process modifications within eighteen months;

(e) Achieve final compliance within twenty months.

(7) The director may extend the final compliance obligation for any facilities within an existing Kraft pulp mill, for a period not to exceed four years after the effective date of the “Ohio State Implementation Plan” for the control of total reducted sulfur emissions, upon a showing that because of the limited remaining useful life of such facilities, they will be replaced or modified in a manner which makes them subject to federal new source performance standards.

(8) The director may modify the requirements of rule 3745-73-03 of the Administrative Code as they apply to a facility, upon a showing that compliance with a requirement within the prescribed time is technically infeasible, economically unreasonable, or impossible because of conditions beyond the control of the applicant. Any such determination by the director shall be based upon consideration of the remaining useful life of the facility and such other factors as the director deems appropriate.

Effective: 03/30/2006

R.C. 119.032 review dates: 01/04/2006 and 03/30/2011

Promulgated Under: 119.03

Statutory Authority: 3704.03(E)

Rule Amplifies: 3704.03(A) and 3704.03(E)

Prior Effective Dates: 11/1/84, 1/3/91

3745-73-03 General emission limits.

(A) No owner or operator or any Kraft pulp mill shall cause or permit the emission of total reduced sulfur from the following sources to exceed the following specified limits or federal new source performance standards, whichever is less stringent, as measured on a twelve-hour average basis:

(1) Recovery furnaces: five parts per million on a dry basis, and as a twelve-hour average, corrected to eight per cent oxygen by volume.

(2) Digester systems: five parts per million on a dry basis and as a twelve-hour average, corrected to ten per cent oxygen by volume.

(3) Multiple-effect evaporator systems: five parts per million on a dry basis and as a twelve-hour average, corrected to ten per cent oxygen by volume.

(4) Lime kilns:

(a) Twenty parts per million on a dry basis and as a twelve-hour average, corrected to ten per cent oxygen by volume for lime kilns operated with cold-end temperatures in excess of five hundred degrees Fahrenheit or having a length-to-diameter ratio of less than 20:1.

(b) Forty parts per million on a dry basis and as a twelve-hour average, corrected to ten per cent oxygen by volume, for lime kilns operated with cold-end temperatures of less than five hundred degrees Fahrenheit or having a length-to-diameter ratio of less than 20:1.

(5) Condensate stripper systems: five parts per million on a dry basis and as a twelve-hour average, corrected to ten per cent oxygen by volume.

(6) Smelt dissolving tanks: 0.0084 grams per kilogram of black liquor solids (dry weight).

(B) No owner or operator of any Kraft pulp mill shall cause or permit the emission of total reduced sulfur from any source not regulated by paragraph (A) of this rule, but which is used as a point of incineration of reduced sulfur emissions from a source regulated by paragraph (A) of this rule, to exceed a maximum of five parts per million on a dry basis and as a twelve-hour average, corrected to eight per cent oxygen.

(C) Emissions from recovery furnaces which exceed the emission limits contained in this rule, from sources on which construction or modification commenced on or before September 24, 1976, shall not be considered excess emissions if: (1) not more than one per cent of all twelve-hour averages of total reduced sulfur per quarter exceed the standard specified in paragraph (A)(1) of this rule; (2) proper operation and maintenance have been performed; and (3) there have been no start-ups, shutdowns, or malfunctions.

(D) Emissions from lime kilns which exceed the emission limits contained in this rule, from sources on which construction or modification commenced on or before September 24, 1976, shall not be considered excess emissions if: (1) not more than two per cent of all twelve-hour averages of total reduced sulfur per quarter exceed the standard specified in paragraph (A)(4) of this rule; (2) proper operation and maintenance have been performed; and (3) there have been no shutdowns or malfunctions.

Effective: 03/30/2006

R.C. 119.032 review dates: 01/04/2006 and 03/30/2011

Promulgated Under: 119.03

Statutory Authority: 3704.03(E)

Rule Amplifies: 3704.03(A) and 3704.03(E)

Prior Effective Dates: 11/1/84, 1/3/91

3745-73-04 Emission test methods and reporting requirements.

[Comment: For dates of non-regulatory government publications, publications of recognized organizations and associations, federal rules, and federal statutory provisions referenced in this rule, see the last paragraph of rule 3745-73-01 of the Administrative Code titled “Incorporation by Reference.”]

(A) Compliance with any applicable emission limit for total reduced sulfur as specified in this rule shall be determined according to either:

(1) One of the reference methods described in Appendix A of 40 CFR Part 60; or

(2) Any method determined by the director to be equivalent to paragraph (A) of this rule.

(B) In lieu of the procedure specified in paragraph (A) of this rule, the owner or operator of a source that is subject to this chapter may elect to monitor compliance through use of a continuous monitor. The continuous monitor shall operate at least seventy per cent of the time during any calendar quarter. In the event the monitor malfunctions and is unusable for more than twenty-five per cent of the time during a calendar quarter, the director shall be notified in writing specifying the cause of the monitor malfunction, actions being taken to correct the malfunction and the estimated time before the monitor will be functional.

Effective: 03/30/2006

R.C. 119.032 review dates: 01/04/2006 and 03/30/2011

Promulgated Under: 119.03

Statutory Authority: 3704.03(E)

Rule Amplifies: 3704.03(A) and 3704.03(E)

Prior Effective Dates: 11/1/84, 5/11/87, 1/3/91