4101:8-13-01 General mechanical system requirements.

[Comment: When a reference is made within this rule to a federal statutory provision, an industry consensus standard, or any other technical publication, the specific date and title of the publication as well as the name and address of the promulgating agency are listed in rule 4101:8-44-01 of the Administrative Code. The application of the referenced standards shall be limited and as prescribed in section 102.5 of rule 4101:8-1-01 of the Administrative Code.]

SECTION 1301

GENERAL

1301.1 Scope. The provisions of this chapter shall govern the installation of mechanical systems not specifically covered in other chapters applicable to mechanical systems. Installations of mechanical appliances, equipment and systems not addressed by this code shall comply with the applicable provisions of the mechanical code and the "International Fuel Gas Code".

1301.1.1 Flood-resistant installation. In areas prone to flooding as established by Table 301.2(1), mechanical appliances, equipment and systems shall be located or installed in accordance with Section 322.1.6.

SECTION 1302

APPROVAL

1302.1 Listed and labeled. Appliances regulated by this code shall be listed and labeled for the application in which they are installed and used, unless otherwise approved in accordance with Sections 106.4 and 106.5.

SECTION 1303

LABELING OF APPLIANCES

1303.1 Label information. A permanent factory-applied nameplate(s) shall be affixed to appliances on which shall appear, in legible lettering, the manufacturer's name or trademark, the model number, a serial number and the seal or mark of the testing agency. A label shall also include the following:

1. Electrical appliances. Electrical rating in volts, amperes and motor phase; identification of individual electrical components in volts, amperes or watts and motor phase; and in Btu/h (W) output and required clearances.

2. Absorption units. Hourly rating in Btu/h (W), minimum hourly rating for units having step or automatic modulating controls, type of fuel, type of refrigerant, cooling capacity in Btu/h (W) and required clearances.

3. Fuel-burning units. Hourly rating in Btu/h (W), type of fuel approved for use with the appliance and required clearances.

4. Electric comfort heating appliances. Name and trademark of the manufacturer; the model number or equivalent; the electric rating in volts, amperes and phase; Btu/h (W) output rating; individual marking for each electrical component in amperes or watts, volts and phase; required clearances from combustibles and a seal indicating approval of the appliance by an approved agency.

5. Maintenance instructions. Required regular maintenance actions and title or publication number for the operation and maintenance manual for that particular model and type of product.

SECTION 1304

TYPE OF FUEL

1304.1 Fuel types. Fuel-fired appliances shall be designed for use with the type of fuel to which they will be connected and the altitude at which they are installed. Appliances that comprise parts of the building mechanical system shall not be converted for the use of a different fuel, except where approved and converted in accordance with the manufacturer's instructions. The fuel input rate shall not be increased or decreased beyond the limit rating for the altitude at which the appliance is installed.

SECTION 1305

APPLIANCE ACCESS

1305.1 Appliance access for inspection service, repair and replacement. Appliances shall be accessible for inspection, service, repair and replacement without removing permanent construction, other appliances, or any other piping or ducts not connected to the appliance being inspected, serviced, repaired or replaced. A level working space at least 30 inches deep and 30 inches wide (762 mm by 762 mm) shall be provided in front of the control side to service an appliance. Installation of room heaters shall be permitted with at least an 18-inch (457 mm) working space. A platform shall not be required for room heaters.

1305.1.1 Furnaces and air handlers. Furnaces and air handlers within compartments or alcoves shall have a minimum working space clearance of 3 inches (76 mm) along the sides, back and top with a total width of the enclosing space being at least 12 inches (305 mm) wider than the furnace or air handler. Furnaces having a firebox open to the atmosphere shall have at least a 6-inch (152 mm) working space along the front combustion chamber side. Combustion air openings at the rear or side of the compartment shall comply with the requirements of Chapter 17.

Exceptions:

1. This section shall not apply to replacement appliances installed in existing compartments and alcoves where the working space clearances are in accordance with the equipment or appliance manufacturer's installation instructions.

2. Equipment listed and installed in accordance with the manufactures installation guidelines.

1305.1.2 Appliances in rooms. Appliances installed in a compartment, alcove, basement or similar space shall be accessed by an opening or door and an unobstructed passageway measuring not less than 24 inches (610 mm) wide and large enough to allow removal of the largest appliance in the space, provided there is a level service space of not less than 30 inches (762 mm) deep and the height of the appliance, but not less than 30 inches (762 mm), at the front or service side of the appliance with the door open.

1305.1.3 Appliances in attics. Attics containing appliances shall be provided with an opening and a clear and unobstructed passageway large enough to allow removal of the largest appliance, but not less than 30 inches (762 mm) high and 22 inches (559 mm) wide and not more than 20 feet (6096 mm) long measured along the centerline of the passageway from the opening to the appliance. The passageway shall have continuous solid flooring in accordance with Chapter 5 not less than 24 inches (610 mm) wide. A level service space at least 30 inches (762 mm) deep and 30 inches (762 mm) wide shall be present along all sides of the appliance where access is required. The clear access opening dimensions shall be a minimum of 20 inches by 30 inches (508 mm by 762 mm), and large enough to allow removal of the largest appliance.

Exceptions:

1. The passageway and level service space are not required where the appliance can be serviced and removed through the required opening.

2. Where the passageway is unobstructed and not less than 6 feet (1829 mm) high and 22 inches (559 mm) wide for its entire length, the passageway shall be not more than 50 feet (15 250 mm) long.

1305.1.3.1 Electrical requirements. A luminaire controlled by a switch located at the required passageway opening and a receptacle outlet shall be installed at or near the appliance location in accordance with NFPA 70.

1305.1.4 Appliances under floors. Underfloor spaces containing appliances shall be provided with an unobstructed passageway large enough to remove the largest appliance, but not less than 30 inches (762 mm) high and 22 inches (559 mm) wide, nor more than 20 feet (6096 mm) long measured along the centerline of the passageway from the opening to the appliance. A level service space at least 30 inches (762 mm) deep and 30 inches (762 mm) wide shall be present at the front or service side of the appliance. If the depth of the passageway or the service space exceeds 12 inches (305 mm) below the adjoining grade, the walls of the passageway shall be lined with concrete or masonry extending 4 inches (102 mm) above the adjoining grade in accordance with Chapter 4. The rough-framed access opening dimensions shall be a minimum of 22 inches by 30 inches (559 mm by 762 mm), and large enough to remove the largest appliance.

Exceptions:

1. The passageway is not required where the level service space is present when the access is open, and the appliance can be serviced and removed through the required opening.

2. Where the passageway is unobstructed and not less than 6 feet high (1929 mm) and 22 inches (559 mm) wide for its entire length, the passageway shall not be limited in length.

1305.1.4.1 Ground clearance. Equipment and appliances supported from the ground shall be level and firmly supported on a concrete slab or other approved material extending not less than 3 inches (76 mm ) above the adjoining ground. Such support shall be in accordance with the manufacturer's installation instructions. Appliances suspended from the floor shall have a clearance of not less than 6 inches (152 mm) from the ground.

1305.1.4.2 Excavations. Excavations for appliance installations shall extend to a depth of 6 inches (152 mm) below the appliance and 12 inches (305 mm) on all sides, except that the control side shall have a clearance of 30 inches (762 mm).

1305.1.4.3 Electrical requirements. A luminaire controlled by a switch located at the required passageway opening and a receptacle outlet shall be installed at or near the appliance location in accordance with NFPA 70.

SECTION 1306

CLEARANCES FROM COMBUSTIBLE CONSTRUCTION

1306.1 Appliance clearance. Appliances shall be installed with the clearances from unprotected combustible materials as indicated on the appliance label and in the manufacturer's installation instructions.

1306.2 Clearance reduction. Reduction of clearances shall be in accordance with the appliance manufacturer's instructions and Table 1306.2. Forms of protection with ventilated air space shall conform to the following requirements:

1. Not less than 1-inch (25 mm) air space shall be provided between the protection and combustible wall surface.

2. Air circulation shall be provided by having edges of the wall protection open at least 1 inch (25 mm).

3. If the wall protection is mounted on a single flat wall away from corners, air circulation shall be provided by having the bottom and top edges, or the side and top edges open at least 1 inch (25 mm).

4. Wall protection covering two walls in a corner shall be open at the bottom and top edges at least 1 inch (25 mm).

1306.2.1 Solid-fuel appliances. Table 1306.2 shall not be used to reduce the clearance required for solid-fuel appliances listed for installation with minimum clearances of 12 inches (305 mm) or less. For appliances listed for installation with minimum clearances greater than 12 inches (305 mm), Table 1306.2 shall not be used to reduce the clearance to less than 12 inches (305 mm).

TABLE 1306.2

REDUCTION OF CLEARANCES WITH SPECIFIED FORMS OF PROTECTIONa, c, d, e, f, g, h, i, j, k, l

TYPE OF PROTECTION APPLIED TO AND COVERING ALL SURFACES OF COMBUSTIBLE MATERIAL WITHIN THE DISTANCE SPECIFIED AS THE REQUIRED CLEARANCE WITH NO PROTECTION (See Figures 1306.1 and 1306.2 ) WHERE THE REQUIRED CLEARANCE WITH NO PROTECTION FROM APPLIANCE, VENT CONNECTOR, OR SINGLE WALL METAL PIPE IS:
36 inches 18 inches 12 inches 9 inches 6 inches
Allowable clearances with specified protection (Inches)b
Use column 1 for clearances above an appliance or horizontal connector. Use column 2 for clearances from an appliance, vertical connector and single-wall metal pipe.
Above column 1 Sides and rear column 2 Above column 1 Sides and rear column 2 Above column 1 Sides and rear column 2 Above column 1 Sides and rear column 2 Above column 1 Sides and rear column 2
31/2-inch thick masonry wall without ventilated air space - 24 - 12 - 9 - 6 - 5
1/2-in. insulation board over 1-inch glass fiber or mineral wool batts 24 18 12 9 9 6 6 5 4 3
Galvanized sheet steel having a minimum thickness of 0.0236 -inch (No. 24 gage) over 1-inch glass fiber or mineral wool batts reinforced with wire or rear face with a ventilated air space 18 12 9 6 6 4 5 3 3 3
31/2-inch thick masonry wall with ventilated air space - 12 - 6 - 6 - 6 - 6
Galvanized sheet steel having a minimum thickness of 0.0236 -inch (No. 24 gage) with a ventilated air space 1-inch off the combustible assembly 18 12 9 6 6 4 5 3 3 2
1/2-inch thick insulation board with ventilated air space 18 12 9 6 6 4 5 3 3 3
Galvanized sheet steel having a minimum thickness of 0.0236 -inch (No. 24 gage) with ventilated air space over 24 gage sheet steel with a ventilated space 18 12 9 6 6 4 5 3 3 3
1-inch glass fiber or mineral wool batts sandwiched between two sheets of galvanized sheet steel having a minimum thickness of 0.0236 -inch (No. 24 gage) with a ventilated air space 18 12 9 6 6 4 5 3 3 3

For SI: 1 inch = 25.4 mm, 1 pound per cubic foot = 16.019 kg/m3, °C = [(°F)-32/ 1.8 ], 1 Btu/(h x ft2 x °F/in.) = 0.001442299 (W/cm2 x °C/cm).

a. Reduction of clearances from combustible materials shall not interfere with combustion air, draft hood clearance and relief, and accessibility of servicing.

b. Clearances shall be measured from the surface of the heat producing appliance or equipment to the outer surface of the combustible material or combustible assembly.

c. Spacers and ties shall be of noncombustible material. No spacer or tie shall be used directly opposite appliance or connector.

d. Where all clearance reduction systems use a ventilated air space, adequate provision for air circulation shall be provided as described. (See Figures 1306.1 and 1306.2.)

e. There shall be at least 1 inch between clearance reduction systems and combustible walls and ceilings for reduction systems using ventilated air space.

f. If a wall protector is mounted on a single flat wall away from corners, adequate air circulation shall be permitted to be provided by leaving only the bottom and top edges or only the side and top edges open with at least a 1-inch air gap.

g. Mineral wool and glass fiber batts (blanket or board) shall have a minimum density of 8 pounds per cubic foot and a minimum melting point of 1,500°F.

h. Insulation material used as part of a clearance reduction system shall have a thermal conductivity of 1.0 Btu inch per square foot per hour °F or less. Insulation board shall be formed of noncombustible material.

i. There shall be at least 1 inch between the appliance and the protector. In no case shall the clearance between the appliance and the combustible surface be reduced below that allowed in this table.

j. All clearances and thicknesses are minimum; larger clearances and thicknesses are acceptable.

k. Listed single-wall connectors shall be permitted to be installed in accordance with the terms of their listing and the manufacturer's instructions.

l. For limitations on clearance reduction for solid-fuel-burning appliances see Section 1306.2.1.

NOTE: "A" equals the required clearance with no protection. "B" equals the reduced clearance permitted in accordance with Table 1306.2. The protection applied to the construction using combustible material shall extend far enough in each direction to make "C" equal to "A."

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SECTION 1307

APPLIANCE INSTALLATION

1307.1 General. Installation of appliances shall conform to the conditions of their listing and label and the manufacturer's installation instructions. The manufacturer's operating and installation instructions shall remain attached to the appliance.

1307.2 Anchorage of appliances. Appliances designed to be fixed in position shall be fastened or anchored in an approved manner. In Seismic Design Categories D1 and D2, water heaters shall be anchored or strapped to resist horizontal displacement caused by earthquake motion. Strapping shall be at points within the upper one-third and lower one-third of the appliance's vertical dimensions. At the lower point, the strapping shall maintain a minimum distance of 4 inches (102 mm) above the controls.

1307.3 Elevation of ignition source. Appliances having an ignition source shall be elevated such that the source of ignition is not less than 18 inches (457 mm) above the floor in garages. For the purpose of this section, rooms or spaces that are not part of the living space of a dwelling unit and that communicate with a private garage through openings shall be considered to be part of the garage.

1307.3.1 Protection from impact. Appliances shall not be installed in a location subject to vehicle damage except where protected by approved barriers.

1307.4 Hydrogen generating and refueling operations. Ventilation shall be required in accordance with Section 1307.4.1, 1307.4.2 or 1307.4.3 in private garages that contain hydrogen-generating appliances or refueling systems. For the purpose of this section, rooms or spaces that are not part of the living space of a dwelling unit and that communicate directly with a private garage through openings shall be considered to be part of the private garage.

1307.4.1 Natural ventilation. Indoor locations intended for hydrogen-generating or refueling operations shall be limited to a maximum floor area of 850 square feet (79 m2) and shall communicate with the outdoors in accordance with Sections 1307.4.1.1 and 1307.4.1.2. The maximum rated output capacity of hydrogen generating appliances shall not exceed 4 standard cubic feet per minute ( 1.9 L/s) of hydrogen for each 250 square feet (23 m2) of floor area in such spaces. The minimum cross-sectional dimension of air openings shall be 3 inches (76 mm). Where ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which they connect. In those locations, equipment and appliances having an ignition source shall be located so that the source of ignition is not within 12 inches (305 mm) of the ceiling.

1307.4.1.1 Two openings. Two permanent openings shall be constructed within the garage. The upper opening shall be located entirely within 12 inches (305 mm) of the ceiling of the garage. The lower opening shall be located entirely within 12 inches (305 mm) of the floor of the garage. Both openings shall be constructed in the same exterior wall. The openings shall communicate directly with the outdoors and shall have a minimum free area of 1/2 square foot per 1,000 cubic feet ( 1.7 m2/1000 m3) of garage volume.

1307.4.1.2 Louvers and grilles. In calculating free area required by Section 1307.4.1, the required size of openings shall be based on the net free area of each opening. If the free area through a design of louver or grille is known, it shall be used in calculating the size opening required to provide the free area specified. If the design and free area are not known, it shall be assumed that wood louvers will have a 25-percent free area and metal louvers and grilles will have a 75-percent free area. Louvers and grilles shall be fixed in the open position.

1307.4.2 Mechanical ventilation. Indoor locations intended for hydrogen-generating or refueling operations shall be ventilated in accordance with Section 502.16 of the mechanical code. In these locations, equipment and appliances having an ignition source shall be located so that the source of ignition is below the mechanical ventilation outlet(s).

1307.4.3 Specially engineered installations. As an alternative to the provisions of Sections 1307.4.1 and 1307.4.2, the necessary supply of air for ventilation and dilution of flammable gases shall be provided by an approved engineered system.

1307.5 Electrical appliances. Electrical appliances shall be installed in accordance with NFPA 70.

1307.6 Plumbing connections. Potable water and drainage system connections to equipment and appliances regulated by this code shall be in accordance with the plumbing code.

SECTION 1308

MECHANICAL SYSTEMS INSTALLATION

1308.1 Drilling and notching. Wood-framed structural members shall be drilled, notched or altered in accordance with the provisions of Sections 502.8, 602.6, 602.6.1 and 802.7. Holes in load-bearing members of cold-formed steel light-frame construction shall be permitted only in accordance with Sections 505.2.5, 603.2.5 and 804.2.5. In accordance with the provisions of Sections 505.3.5, 603.3.4 and 804.3.4, cutting and notching of flanges and lips of load-bearing members of cold-formed steel light frame construction shall not be permitted. Structural insulated panels (SIPs) shall be drilled and notched or altered in accordance with the provisions of Section 613.7.

1308.2 Protection against physical damage. In concealed locations where piping, other than cast-iron or galvanized steel, is installed through holes or notches in studs, joists, rafters or similar members less than 1.5 inches (38 mm) from the nearest edge of the member, the pipe shall be protected by shield plates. Protective steel shield plates having a minimum thickness of 0.0575 -inch ( 1.463 mm) (No. 16 gage), shall cover the area of the pipe where the member is notched or bored, and shall extend a minimum of 2 inches (51 mm) above sole plates and below top plates.

Replaces: 4101:8-13- 02.1

Effective: 01/01/2013
R.C. 119.032 review dates: 01/01/2018
Promulgated Under: 119.03
Statutory Authority: 3781.10(A)
Rule Amplifies: 3781.01 , 3781.06 , 3781.10 , 3781.11 , 3791.04 , 4740.14
Prior Effective Dates: 5/27/06